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Equations: Casing and cementing

The equations of the “Casing and cementing” lessons in “Drilling engineering”, with their conditions and units, and what each symbol means in them.

Inside diameter and mass per metre of a casing pipe
d=D−2t,m=ρsteel π (D−t) td = D - 2t, \qquad m = \rho_{\text{steel}}\,\pi\,(D - t)\,t

SI

Holds when: The cross-section area of the wall, π4(D2−d2)\frac{\pi}{4}(D^2 - d^2), equals π(D−t)t\pi(D - t)t. This is the mass of a plain pipe. The nominal weight in a catalogue is a little greater, because it includes the couplings or the upset (thickened) ends. These are nominal sizes. Real sizes differ within the tolerances of the standard.

Casing: purpose, types, properties and standards →
Internal yield pressure (the Barlow formula)
piy=0.875 2 Yp tDp_{\text{iy}} = 0.875\,\frac{2\,Y_p\,t}{D}

any consistent units: the pressure and the yield strength in the same units (MPa or psi), tt and DD in the same units

Holds when: The pipe is thin-walled, and the stress is taken as uniform across the wall (the derivation is in the advanced section). The pressure outside is zero. In a well, the pipe feels the difference between the internal and the external pressure. This is a rating of the pipe body. The pressure that the connection holds may be lower.

Casing: purpose, types, properties and standards →
Tensile strength of the pipe body
Fy=Yp π4(D2−d2)F_y = Y_p\,\frac{\pi}{4}\left(D^2 - d^2\right)

SI; it is convenient to take YpY_p in MPa and the diameters in mm: then FyF_y comes out in newtons

Holds when: The load is axial, with no bending or pressure. The strength of the connection is checked separately.

Casing: purpose, types, properties and standards →
Collapse pressure: yield and elastic loss of stability
pY=2 Yp D/t−1(D/t)2,pE=2E1−ν2⋅1(D/t) (D/t−1)2p_Y = 2\,Y_p\,\frac{D/t - 1}{(D/t)^2}, \qquad p_E = \frac{2E}{1 - \nu^2}\cdot\frac{1}{(D/t)\,(D/t - 1)^2}

any consistent units of pressure and modulus

Holds when: A long, perfectly round pipe with a uniform wall, zero pressure inside and no axial load. The standard reduces the theoretical pEp_E by about 29% to allow for ovality and uneven wall thickness. Between the two limits it applies empirical formulas for “plastic” and “transition” collapse. The boundaries between these ranges depend on the grade.

Casing: purpose, types, properties and standards →
Weight of a metre of string when the fluids inside and outside differ
w=g[m(1−ρoutρsteel)+(ρin−ρout) Ain]w = g\left[m\left(1 - \frac{\rho_{\text{out}}}{\rho_{\text{steel}}}\right) + (\rho_{\text{in}} - \rho_{\text{out}})\,A_{\text{in}}\right]

SI

Holds when: A vertical string and fluids at rest. This is the same formula as in the lesson on drill string design (the effective force), where the volume of steel of the pipe with couplings is taken as m/ρsteelm/\rho_{\text{steel}}. With the same fluids inside and outside, the second term disappears, and we get w=m g kbw = m\,g\,k_{\text{b}} with the buoyancy factor kb=1−ρm/ρsteelk_{\text{b}} = 1 - \rho_m/\rho_{\text{steel}}. In an inclined hole the hook load also depends on the friction against the wall.

Wellheads and running casing →
Drop of the level in the annulus when the float valve fails
y=Lempty AinAin+Aann,Δp=ρm g yy = L_{\text{empty}}\,\frac{A_{\text{in}}}{A_{\text{in}} + A_{\text{ann}}}, \qquad \Delta p = \rho_m\,g\,y

SI; in metric units Δp [MPa]=0.00981 ρm [g/cm3] y [m]\Delta p\,[\text{MPa}] = 0.00981\,\rho_m\,[\text{g/cm}^3]\,y\,[\text{m}]

Holds when: The mud in the string and in the annulus has the same density, and the well is not being topped up at this time. The levels equalise completely. The areas are constant along the unfilled part and along the depth of the drop.

Wellheads and running casing →
Hook load of a string with fluids of different densities
W=Wm−g Aout∑j(ρout j−ρm) hj+g Ain∑k(ρin k−ρm) hkW = W_m - g\,A_{\text{out}}\sum_j (\rho_{\text{out }j} - \rho_m)\,h_j + g\,A_{\text{in}}\sum_k (\rho_{\text{in }k} - \rho_m)\,h_k

SI; it is convenient to calculate ∑(ρ−ρm)h\sum(\rho - \rho_m)h in g/cm³·m and to multiply by 1000

Holds when: A vertical string and fluids at rest. When mud circulates, the friction of the flow against the pipe adds to the weight. The areas are the same along the length. For a string of sections with different thickness, AoutA_{\text{out}} hardly changes, and AinA_{\text{in}} is taken for the section where the column stands.

Wellheads and running casing →
External and internal excess pressure
pne(z)=pout(z)−pin(z),pni(z)=pin(z)−pout(z)p_{\text{ne}}(z) = p_{\text{out}}(z) - p_{\text{in}}(z), \qquad p_{\text{ni}}(z) = p_{\text{in}}(z) - p_{\text{out}}(z)

any consistent units of pressure

Holds when: Both pressures are taken at the same depth and at the same moment. The profiles inside and outside must be compatible, that is, they must exist together in one operation. The pressures are gauge pressures: atmospheric pressure acts on both sides of the wall and cancels. The pressure of a column of fluid is calculated from the vertical depth, and the length of the pipe sections from the length along the hole.

Casing design →
Depth of the mud level in the string during lost circulation
L=hloss(1−ρlossρm)L = h_{\text{loss}}\left(1 - \frac{\rho_{\text{loss}}}{\rho_m}\right)

any units of length; the densities in the same units

Holds when: The well is open at the wellhead, and the mud is at rest and has the same density throughout. The formation takes mud while the pressure of the column above it is higher than the pressure in the formation: ρm(hloss−L)=ρloss hloss\rho_m (h_{\text{loss}} - L) = \rho_{\text{loss}}\,h_{\text{loss}}. While the level falls, the pressure on the formations above it decreases, and they may start to flow. Then the string will hold gas, not an empty space.

Casing design →
Pressure in a closed well filled with gas
pshoe=min⁡ ⁣[ pp−ρg g (h−hshoe); pf ],pwh=pshoe−ρg g hshoep_{\text{shoe}} = \min\!\left[\,p_p - \rho_{\text{g}}\,g\,(h - h_{\text{shoe}});\ p_f\,\right], \qquad p_{\text{wh}} = p_{\text{shoe}} - \rho_{\text{g}}\,g\,h_{\text{shoe}}

SI; the pressures are gauge pressures

Holds when: The well is closed and full of gas from the formation to the wellhead. This is the worst case. When a small pocket of gas is circulated out, the pressures are much lower (Well kill methods). The gas density is taken as constant along the well, and taken with a margin on the low side: the lighter the gas, the higher the pressure at the wellhead. For this calculation the fracture pressure is taken with a margin on the high side: an underestimated value here underestimates the load. If there is a rock in the open hole that is weaker than the rock under the shoe, it sets the limit.

Casing design →
Strength conditions of a casing pipe
pcol≥ncol pne,piy≥nbur pni,Fy≥nten Fp_{\text{col}} \ge n_{\text{col}}\,p_{\text{ne}}, \qquad p_{\text{iy}} \ge n_{\text{bur}}\,p_{\text{ni}}, \qquad F_y \ge n_{\text{ten}}\,F

any consistent units for the rating and the load

Holds when: We check the conditions in every cross-section of the string, for every load case. The ratings already include the minimum yield strength (the stress at which the steel starts to stretch permanently) and the tolerance on the wall thickness, but not wear, corrosion or axial load. The values of the factors are set by regulatory documents and company standards.

Casing design →
Axial load from the weight of the string in mud
F(z)=g kb∑imi li,kb=1−ρmρsteelF(z) = g\,k_{\text{b}}\sum_i m_i\,l_i, \qquad k_{\text{b}} = 1 - \frac{\rho_m}{\rho_{\text{steel}}}

SI; the force in newtons, 1 MN = 10⁶ N ≈ 102 tonnes-force ≈ 224.8 thousand pounds-force

Holds when: The string hangs freely, with mud of the same density inside and outside. The hole is vertical. In an inclined hole, we take the projection of the length on the vertical instead of the length, and friction against the wall adds a load when the crew pulls the string or moves it up and down. This is the weight of the string in the fluid. The true axial force in the pipe body below the wellhead is a little smaller (see the advanced section), so the estimate is on the safe side.

Casing design →
Additional axial loads: bending, shock, pressure test
σbend=E D2R,Fshock=ρsteel c Δv As,Ftest=ptest Ain\sigma_{\text{bend}} = \frac{E\,D}{2R}, \qquad F_{\text{shock}} = \rho_{\text{steel}}\,c\,\Delta v\,A_s, \qquad F_{\text{test}} = p_{\text{test}}\,A_{\text{in}}

SI

Holds when: Bending: the pipe follows the axis of the hole. We add the force σbendAs\sigma_{\text{bend}} A_s to the axial load as the equivalent of bending, and we check the sections with sharp curvature. Shock: an instant stop and an elastic wave in a long string. This is an upper estimate. With smooth work the force is much smaller. Pressure test: the bottom of the string is closed with a plug, and the pressure acts on the whole area of the inside cross-section.

Casing design →
Yield strength reduced for axial tension
Ypa=Yp[1−0.75(σaYp)2−0.5 σaYp]Y_{pa} = Y_p\left[\sqrt{1 - 0.75\left(\frac{\sigma_a}{Y_p}\right)^2} - 0.5\,\frac{\sigma_a}{Y_p}\right]

any consistent units of stress

Holds when: The von Mises yield condition (a rule for when steel yields under combined stresses) for the hoop and axial stresses. The radial stress is not included (the derivation is in the advanced section). The formula is used for tension. The favourable effect of compression is not taken as a margin. Bending is not included in σa\sigma_a. Internal pressure, if there is any, is taken into account separately.

Casing design →
Collapse pressure in the four regimes
pY=2 Yp D/t−1(D/t)2— yield regimepP=Yp(AD/t−B)−C— plasticpT=Yp(FD/t−G)— transitionpE=46.95⋅106(D/t) (D/t−1)2— elastic\begin{aligned} p_Y &= 2\,Y_p\,\frac{D/t - 1}{(D/t)^2} && \text{— yield regime} \\ p_P &= Y_p\left(\frac{A}{D/t} - B\right) - C && \text{— plastic} \\ p_T &= Y_p\left(\frac{F}{D/t} - G\right) && \text{— transition} \\ p_E &= \frac{46.95\cdot 10^{6}}{(D/t)\,(D/t - 1)^2} && \text{— elastic} \end{aligned}

the formulas of the standard are written in psi: convert the yield strength to psi (1 MPa = 145.04 psi), and convert the result back to MPa

Holds when: We choose the regime by D/tD/t: yield up to (D/t)YP(D/t)_{YP}, plastic up to (D/t)PT(D/t)_{PT}, transition up to (D/t)TE(D/t)_{TE}, and elastic above. The boundaries are given below. The plastic-regime formulas are empirical, from tests of pipes. The numerator of the elastic formula is the theoretical value reduced by about 29% to allow for imperfections of shape. The pipe has no axial load and no internal pressure. We allow for tension by putting YpaY_{pa} in place of YpY_p.

Casing design →
Coefficients of the collapse pressure formulas
A=2.8762+0.10679⋅10−5 Yp+0.21301⋅10−10 Yp2−0.53132⋅10−16 Yp3B=0.026233+0.50609⋅10−6 YpC=−465.93+0.030867 Yp−0.10483⋅10−7 Yp2+0.36989⋅10−13 Yp3F=46.95⋅106 s3Yp (s−B/A) (1−s)2,s=3 B/A2+B/A,G=F BA\begin{aligned} A &= 2.8762 + 0.10679\cdot 10^{-5}\,Y_p + 0.21301\cdot 10^{-10}\,Y_p^2 - 0.53132\cdot 10^{-16}\,Y_p^3 \\ B &= 0.026233 + 0.50609\cdot 10^{-6}\,Y_p \\ C &= -465.93 + 0.030867\,Y_p - 0.10483\cdot 10^{-7}\,Y_p^2 + 0.36989\cdot 10^{-13}\,Y_p^3 \\ F &= \frac{46.95\cdot 10^{6}\,s^3}{Y_p\,(s - B/A)\,(1 - s)^2}, \qquad s = \frac{3\,B/A}{2 + B/A}, \qquad G = \frac{F\,B}{A} \end{aligned}

yield strength in psi

Holds when: The coefficients are valid only with YpY_p in psi. The boundaries of the regimes: (D/t)PT=Yp (A−F)C+Yp (B−G)(D/t)_{PT} = \dfrac{Y_p\,(A - F)}{C + Y_p\,(B - G)}, (D/t)TE=2+B/A3 B/A(D/t)_{TE} = \dfrac{2 + B/A}{3\,B/A}. The boundary (D/t)YP(D/t)_{YP} is the point where the yield formula and the plastic formula give the same value.

Casing design →
True axial force in a string of one wall thickness
Fa(z)=g m (L−z)−pL AsF_a(z) = g\,m\,(L - z) - p_L\,A_s

SI

Holds when: A vertical string of one wall thickness with an open bottom, and fluid of the same density inside and outside. If the bottom is closed by a float valve and the pressures inside and outside differ, the force on the end face is poutAout−pinAinp_{\text{out}} A_{\text{out}} - p_{\text{in}} A_{\text{in}}, where AoutA_{\text{out}} and AinA_{\text{in}} are the areas of the outer and inner cross-sections. In a string of sections with different walls, the pressure also acts on the steps at the changes.

Casing design →
Von Mises equivalent stress on the inside surface of a pipe
σeq=σa2+σt2+σr2−σaσt−σtσr−σrσa,σr=−pin,σt=pin (rin2+rout2)−2 pout rout2rout2−rin2\sigma_{\text{eq}} = \sqrt{\sigma_a^2 + \sigma_t^2 + \sigma_r^2 - \sigma_a\sigma_t - \sigma_t\sigma_r - \sigma_r\sigma_a}, \qquad \sigma_r = -p_{\text{in}}, \qquad \sigma_t = \frac{p_{\text{in}}\,(r_{\text{in}}^2 + r_{\text{out}}^2) - 2\,p_{\text{out}}\,r_{\text{out}}^2}{r_{\text{out}}^2 - r_{\text{in}}^2}

any consistent units of stress and pressure; radii in the same units

Holds when: An elastic pipe with a uniform wall. Under pressure, the highest equivalent stress is on the inside surface. Tension is positive. Shear stresses from torsion are not included. The condition describes the start of yield, not loss of stability: the collapse of thin-walled pipes is checked separately.

Casing design →
Change of the axial force in a fixed string
ΔF=−E α ΔT As+2ν(Ain Δpin−Aout Δpout)\Delta F = -E\,\alpha\,\Delta T\,A_s + 2\nu\left(A_{\text{in}}\,\Delta p_{\text{in}} - A_{\text{out}}\,\Delta p_{\text{out}}\right)

SI

Holds when: The part is fixed at both ends and stays straight (no buckling). The changes of temperature and pressures are averaged along the length of the free part. The steel is elastic.

Casing design →
Density of a cement slurry from absolute volumes
ρsl=∑imi∑imi/ρi\rho_{\text{sl}} = \frac{\sum_i m_i}{\sum_i m_i/\rho_i}

kg and kg/L: the volumes come out in litres, and the density in kg/L = g/cm³

Holds when: The volumes of the components add up. Dissolving and chemical shrinkage on mixing are not included. Additives that dissolve in water are counted by their own density. The error is small, because the amounts are small. There is no entrained air in the slurry. In foaming, the density is lower than the calculated one, so the crew checks it on the rig with a pressurised mud balance.

Oilwell cements and additives →
Slurry yield and consumption of materials
Y=∑imi/ρimcem,Mcem=VYY = \frac{\sum_i m_i/\rho_i}{m_{\text{cem}}}, \qquad M_{\text{cem}} = \frac{V}{Y}

masses in tonnes, densities in t/m³ (numerically equal to g/cm³)

Holds when: The same as for the density. A margin for losses on mixing and for the inaccuracy of the hole volume is added separately.

Oilwell cements and additives →
Fluid loss index of a cement slurry
VAPI=2 Vt 30tV_{\text{API}} = 2\,V_t\,\sqrt{\frac{30}{t}}

mL and minutes

Holds when: The filtrate grows in proportion to t\sqrt t, as in filtration through a growing cake (filtration theory). When the sample dehydrates in minutes, this is only a conventional index for comparing recipes.

Oilwell cements and additives →
Standoff ratio of a string
SO=wmin⁡(Dhole−d)/2⋅100 %\text{SO} = \frac{w_{\min}}{(D_{\text{hole}} - d)/2}\cdot 100\ \%

any consistent units of length

Holds when: The cross-section of the hole is round. In a washout (a place where the hole has been washed wider than the bit made it), DholeD_{\text{hole}} is its diameter. 100% means that the string is exactly in the middle, and 0% means that it touches the wall.

Primary cementing →
Ratio of the speeds on the narrow and the wide side of an eccentric annulus
vnarvwid=(SO2−SO)(n+1)/n\frac{v_{\text{nar}}}{v_{\text{wid}}} = \left(\frac{\text{SO}}{2 - \text{SO}}\right)^{(n+1)/n}

dimensionless

Holds when: Each part of the circumference of the annulus is treated as a narrow flat slot with its own width, and the pressure gradient along the length is the same for all parts (the narrow-slot approximation). The flow is laminar, and the fluid is a power-law fluid with no yield stress. In a mud with a yield stress, the flow on the narrow side can stop altogether. The width of the slot on the narrow side is proportional to SO\text{SO}, and on the wide side to 2−SO2 - \text{SO} (as fractions of the nominal gap).

Primary cementing →
Volume of cement slurry
Vsl=∑iAann i Li (1+xi)+Vrat+Vst,Aann=π4(D2−d2)V_{\text{sl}} = \sum_i A_{\text{ann }i}\,L_i\,(1 + x_i) + V_{\text{rat}} + V_{\text{st}}, \qquad A_{\text{ann}} = \frac{\pi}{4}\left(D^2 - d^2\right)

SI

Holds when: The volumes of the slurry do not change during pumping (we neglect compressibility and shrinkage). The margin covers the inaccuracy of the hole volume. If the hole turns out smaller, the cement will rise higher than planned.

Primary cementing →
Displacement volume
Vdisp=∑jπ4 din j2 Lj+VpipV_{\text{disp}} = \sum_j \frac{\pi}{4}\,d_{\text{in }j}^2\,L_j + V_{\text{pip}}

SI

Holds when: Nominal inside diameters. The real volume differs by fractions of a per cent, so the crew expects the bump near the calculated volume. Pumps are counted by strokes with a volumetric efficiency, or by a flow meter. The compression of the mud and the string under pressure adds a little volume.

Primary cementing →
Imbalance of the columns and the pump pressure
ΔpU=0.00981(∑ρannhann−∑ρstrhstr),ppump=ΔpU+Δpfr.ann+Δpfr.str\Delta p_{\text{U}} = 0.00981\left(\sum \rho_{\text{ann}} h_{\text{ann}} - \sum \rho_{\text{str}} h_{\text{str}}\right), \qquad p_{\text{pump}} = \Delta p_{\text{U}} + \Delta p_{\text{fr.ann}} + \Delta p_{\text{fr.str}}

metric: MPa, g/cm³, m; 0.00981 MPa is the pressure of a column of 1 m of fluid with a density of 1 g/cm³

Holds when: The heights are vertical. The columns are counted from the wellhead to the depth of the shoe. If ppumpp_{\text{pump}} comes out negative by the formula, there is no pressure at the pumps: the fluid in the string goes down faster than it is pumped (free fall, the next section).

Primary cementing →
Flow rate out of the shoe during free fall
pstr(ztop)−Δpfr.str(Q)=pann+Δpfr.ann(Q), dVvoid dt=Q−Qpumpp_{\text{str}}(z_{\text{top}}) - \Delta p_{\text{fr.str}}(Q) = p_{\text{ann}} + \Delta p_{\text{fr.ann}}(Q), \qquad \frac{\dd V_{\text{void}}}{\dd t} = Q - Q_{\text{pump}}

metric

Holds when: The pressure in the void is taken as atmospheric. In reality there is a partial vacuum there, which holds the fall back a little: the void is slightly smaller than calculated. We ignore the inertia of the fluids: at each moment the flow rate is the one at which the heads balance. The fluid being pumped lies at once on top of the column. The rathole is filled with mud and does not take part in the flow. The volume of the head and the piping (0.2 m³) is not included: it only shifts the displacement by 0.2 m³.

Primary cementing →
Attenuation of the casing wave
α=20Δs log⁡10A1A2,Δα=20Leff log⁡10AfreeA\alpha = \frac{20}{\Delta s}\,\log_{10}\frac{A_1}{A_2}, \qquad \Delta\alpha = \frac{20}{L_{\text{eff}}}\,\log_{10}\frac{A_{\text{free}}}{A}

dB/m; amplitudes in the same units; 1 dB/ft = 3.28 dB/m

Holds when: The amplitude of the casing wave decays exponentially: on every metre of path it falls by the same factor. Both receivers see the same casing wave, and the losses on the stretches of path through the mud are equal for them. So these losses cancel in the ratio A1/A2A_1/A_2. In the second formula the reference is free casing in the same well: the same diameter and wall thickness of the pipe, the same mud and the same tool.

Remedial cementing, cement plugs and cement evaluation →
Bond index
BI=ΔαΔα100=log⁡10(Afree/A)log⁡10(Afree/A100)\text{BI} = \frac{\Delta\alpha}{\Delta\alpha_{100}} = \frac{\log_{10}(A_{\text{free}}/A)}{\log_{10}(A_{\text{free}}/A_{100})}

dimensionless; amplitudes in mV

Holds when: The reference A100A_{100} is taken in the same casing and in the same cement. A lightweight set cement weakens the wave less even with full bond, so the lead slurry needs its own reference. The index averages over the whole circumference: a channel over part of the circumference and a uniformly weak cement give the same BI. The travel time is constant, and arrivals through the rock do not fall into the window where the amplitude is measured (otherwise the readings are false; see the next section).

Remedial cementing, cement plugs and cement evaluation →
Wellhead pressure limit in a squeeze without fracturing
pwhmax⁡=pf−Δpmargin−0.00981∑iρihip_{\text{wh}}^{\max} = p_f - \Delta p_{\text{margin}} - 0.00981\sum_i \rho_i h_i

MPa; 0.00981 MPa is the pressure of a 1 m column of fluid with a density of 1 g/cm³

Holds when: The calculation is for rest. While we pump down the pipe, friction reduces the pressure at the bottom for the same wellhead pressure. So during pumping the pressure at the bottom stays below the limit, and in the pauses it just reaches it. The fracture pressure is taken from tests of this formation or a neighbouring one, if there are any, and not from a forecast. The heights are vertical: in a deviated well the columns are counted by the true vertical depth.

Remedial cementing, cement plugs and cement evaluation →
Balanced plug: heights and volumes
hcem=VcemAann+Apipe,Vsp2=Vsp1 ApipeAann,Vdisp=Apipe (H−hcem−hsp),Lplug=VcemAholeh_{\text{cem}} = \frac{V_{\text{cem}}}{A_{\text{ann}} + A_{\text{pipe}}}, \qquad V_{\text{sp2}} = V_{\text{sp1}}\,\frac{A_{\text{pipe}}}{A_{\text{ann}}}, \qquad V_{\text{disp}} = A_{\text{pipe}}\,(H - h_{\text{cem}} - h_{\text{sp}}), \qquad L_{\text{plug}} = \frac{V_{\text{cem}}}{A_{\text{hole}}}

SI: m, m², m³

Holds when: The fluids do not mix. The same fluids stand at the same height in the pipe and in the annulus. Then the pressures at the end of the pipe are equal, and there is no flow. The cross-section of the hole is constant (taken from the caliper log, a log that measures the diameter of the hole). The tool joints are ignored. They reduce the annulus slightly, so with the pipe in the hole the cement stands a little higher than calculated. The deviation of the hole is ignored. The pipe drains as it is pulled out, and all the cement stays in the wellbore.

Remedial cementing, cement plugs and cement evaluation →
Amplitude of an off-centre tool
AeA=J0 ⁣(2πf τ),τ=2e Δtmcos⁡θc,sin⁡θc=ΔtcasΔtm\frac{A_e}{A} = J_0\!\left(2\pi f\,\tau\right), \qquad \tau = 2e\,\Delta t_m\cos\theta_c, \qquad \sin\theta_c = \frac{\Delta t_{\text{cas}}}{\Delta t_m}

SI; τ\tau in the formula 2πfτ2\pi f\tau is in seconds

Holds when: The delay round the circumference varies as τcos⁡φ\tau\cos\varphi (the displacement is small compared with the radius of the casing), and the arrivals from all sides are equally strong. The signal is narrow-band: a sine wave of frequency ff. For a short pulse the weakening is of the same order. The ray approximation is used, as in the formula for the travel time of the head wave.

Remedial cementing, cement plugs and cement evaluation →
Decay of the ringing of the casing wall
D=20 log⁡10∣Rin Rout∣,R=Z2−Z1Z2+Z1,f0=vsteel2 tD = 20\,\log_{10}\left|R_{\text{in}}\,R_{\text{out}}\right|, \qquad R = \frac{Z_2 - Z_1}{Z_2 + Z_1}, \qquad f_0 = \frac{v_{\text{steel}}}{2\,t}

SI; impedance is density times speed

Holds when: A plane wave at normal incidence. The attenuation in the steel itself and the spreading of the beam are ignored. They make the decay faster behind any material, so real times are shorter than calculated, and the tool finds the difference between materials by calibration. Behind the casing there is a layer that is thick compared with the wavelength. A thin layer or a microannulus changes the picture. Real processing fits a model to the whole record, with the transducer and the mud taken into account. The formula explains the principle.

Remedial cementing, cement plugs and cement evaluation →

Symbols

SymbolMeaning and context
Δp\Delta p
ΔF\Delta F
ΔT\Delta T
Δs\Delta s
0.8750.875
22
A1, A2A_1,\ A_2
A100A_{100}
Aann, Apipe, AholeA_{\text{ann}},\ A_{\text{pipe}},\ A_{\text{hole}}
Aann i, LiA_{\text{ann }i},\ L_i
  • area of the annulus and the length of the ii-th interval (in a cased interval, DD is the inside diameter of the previous string), m², mPrimary cementing
Ae, AA_e,\ A
Afree, AA_{\text{free}},\ A
AinA_{\text{in}}
Ain, AannA_{\text{in}},\ A_{\text{ann}}
AoutA_{\text{out}}
  • outside area that displaces fluid: Ain+m/ρsteelA_{\text{in}} + m/\rho_{\text{steel}}, allowing for the steel of the couplings, m²Wellheads and running casing
AsA_s
As, AinA_s,\ A_{\text{in}}
  • area of the cross-section of the pipe wall and area of its inside cross-section, m²Casing design
As, Ain, AoutA_s,\ A_{\text{in}},\ A_{\text{out}}
  • area of the wall, and areas of the inside and outside cross-sections, m²Casing design
A, B, C, F, GA,\ B,\ C,\ F,\ G
  • coefficients that depend on the yield strength (see below), C in psi, the others dimensionlessCasing design
BI\text{BI}
cc
  • speed of the longitudinal wave along the pipe (the speed of sound along it, as in a rod), E/ρsteel\sqrt{E/\rho_{\text{steel}}}, about 5100 m/s; in massive steel the wave is faster, about 5900 m/s, m/sCasing design
dd
DD
Dhole, dD_{\text{hole}},\ d
  • diameter of the hole and outside diameter of the string; (Dhole−d)/2(D_{\text{hole}} - d)/2 is the gap with perfect centring (annular clearance), mmPrimary cementing
din j, Ljd_{\text{in }j},\ L_j
  • inside diameter and length of the jj-th section of the string from the wellhead to the landing ring, mPrimary cementing
D, dD,\ d
D/tD/t
  • ratio of the outside diameter to the wall thickness, —Casing design
ee
EE
E, α, νE,\ \alpha,\ \nu
  • Young's modulus (about 207,000 MPa), the coefficient of linear expansion (about 12⋅10−612\cdot 10^{-6} 1/°C) and Poisson's ratio (0.3) of steel, Pa, 1/°C, —Casing design
E, νE,\ \nu
ff
f0f_0
Fa(z)F_a(z)
  • axial force in the pipe body at the depth zz; positive is tension, NCasing design
FshockF_{\text{shock}}
  • additional force when the speed of the string changes suddenly by Δv\Delta v: landing on the slips, a jerk, moving the string up and down, NCasing design
FtestF_{\text{test}}
  • additional tension when the string is pressure-tested with the pressure ptestp_{\text{test}}, when the top plug has landed on the float collar, NCasing design
FyF_y
  • the tensile load at which the stress in the pipe body reaches the yield strength (pipe body yield strength), NCasing: purpose, types, properties and standards
  • tensile strength of the pipe body; for a connection, its tensile strength (the pull-out load, at which the thread starts to pull out of the coupling), MNCasing design
F(z)F(z)
  • tensile force in the cross-section at the depth zz, NCasing design
Δpfr.ann, Δpfr.str\Delta p_{\text{fr.ann}},\ \Delta p_{\text{fr.str}}
  • friction losses in the annulus and in the string at the given rate, MPaPrimary cementing
Δpfr.str, Δpfr.ann\Delta p_{\text{fr.str}},\ \Delta p_{\text{fr.ann}}
  • friction losses in the string and in the annulus at the rate QQ, MPaPrimary cementing
gg
hcemh_{\text{cem}}
hlossh_{\text{loss}}
hsph_{\text{sp}}
h, hshoeh,\ h_{\text{shoe}}
  • depths of the formation and of the shoe, vertical, mCasing design
Δpin, Δpout\Delta p_{\text{in}},\ \Delta p_{\text{out}}
  • average change of pressure inside and outside along the free part, PaCasing design
J0J_0
kbk_{\text{b}}
LL
LeffL_{\text{eff}}
LemptyL_{\text{empty}}
lil_i
  • length of the part of the ii-th section that lies below the cross-section, mCasing design
LplugL_{\text{plug}}
mm
mcemm_{\text{cem}}
McemM_{\text{cem}}
mim_i
Δtm, Δtcas\Delta t_m,\ \Delta t_{\text{cas}}
Δpmargin\Delta p_{\text{margin}}
nn
ncol, nbur, ntenn_{\text{col}},\ n_{\text{bur}},\ n_{\text{ten}}
  • design factors for collapse, internal pressure and tension, —Casing design
pannp_{\text{ann}}
  • the hydrostatic pressure of the columns in the annulus at the shoe, MPaPrimary cementing
pcolp_{\text{col}}
pEp_E
pfp_f
pin, poutp_{\text{in}},\ p_{\text{out}}
piyp_{\text{iy}}
pLp_L
pnep_{\text{ne}}
pne, pni, Fp_{\text{ne}},\ p_{\text{ni}},\ F
  • external and internal excess pressure and axial force in the cross-section considered, MPa, MPa, MNCasing design
pnip_{\text{ni}}
pout, pinp_{\text{out}},\ p_{\text{in}}
  • pressure outside and inside the string at the depth zz, MPaCasing design
ppp_p
  • pore pressure of the highest-pressure formation of the next interval, at the depth hh, PaCasing design
ppumpp_{\text{pump}}
pshoep_{\text{shoe}}
  • pressure inside the string at the depth of the shoe, PaCasing design
pstr(ztop)p_{\text{str}}(z_{\text{top}})
  • the hydrostatic pressure of the column in the string at the shoe, when its top has gone down to the depth ztopz_{\text{top}} (above it there is a void), MPaPrimary cementing
pwhp_{\text{wh}}
pwhmax⁡p_{\text{wh}}^{\max}
pYp_Y
pY, pP, pT, pEp_Y,\ p_P,\ p_T,\ p_E
  • collapse pressure in the yield, plastic, transition and elastic regimes, psiCasing design
Q, QpumpQ,\ Q_{\text{pump}}
  • the flow rate out of the shoe (which is also the returns at the wellhead) and the pump rate, m³/minPrimary cementing
RR
rin, routr_{\text{in}},\ r_{\text{out}}
Rin, RoutR_{\text{in}},\ R_{\text{out}}
ss
SO\text{SO}
tt
t, Dt,\ D
ΔpU\Delta p_{\text{U}}
  • excess of the annulus columns over the columns in the string at the depth of the shoe; negative means that the string is heavier, MPaPrimary cementing
VV
VAPIV_{\text{API}}
VcemV_{\text{cem}}
VdispV_{\text{disp}}
Vdisp, HV_{\text{disp}},\ H
vnar, vwidv_{\text{nar}},\ v_{\text{wid}}
  • average speed of the fluid in the narrowest and in the widest part of the annulus, m/sPrimary cementing
VpipV_{\text{pip}}
  • volume of the head and the piping from the place where the top plug is released to the string, m³Primary cementing
Vrat, VstV_{\text{rat}},\ V_{\text{st}}
  • volume of the rathole (the hole below the shoe) and of the shoe track, m³Primary cementing
VslV_{\text{sl}}
Vsp1, Vsp2V_{\text{sp1}},\ V_{\text{sp2}}
vsteel, tv_{\text{steel}},\ t
VtV_t
VvoidV_{\text{void}}
ww
WW
WmW_m
wmin⁡w_{\min}
  • the smallest distance between the outer surface of the string and the wall of the hole (standoff), mmPrimary cementing
xix_i
  • margin: zero for a cased interval, and for the open hole taken from the caliper log and the experience of the area, fractionPrimary cementing
yy
YY
YpY_p
Yp, D/tY_p,\ D/t
YpaY_{pa}
  • reduced yield strength: the yield strength of a pipe that is also being pulled. It is lower than YpY_p, and we use it instead of YpY_p to calculate the collapse pressure of a pipe in tension, MPaCasing design
zz
Z1, Z2Z_1,\ Z_2
α\alpha
Δα\Delta\alpha
Δα100\Delta\alpha_{100}
ρann, hann\rho_{\text{ann}},\ h_{\text{ann}}
  • density and height of the columns of fluids in the annulus, g/cm³, mPrimary cementing
ρg\rho_{\text{g}}
ρi\rho_i
ρi, hi\rho_i,\ h_i
ρin k, hk\rho_{\text{in }k},\ h_k
ρloss\rho_{\text{loss}}
  • equivalent mud weight of the pressure in the loss zone (the density of mud that would give the same pressure there), g/cm³Casing design
ρm\rho_m
ρm, ρsteel\rho_m,\ \rho_{\text{steel}}
  • density of the mud and of steel (7.85 g/cm³), g/cm³Casing design
ρout, ρin\rho_{\text{out}},\ \rho_{\text{in}}
ρout j, hj\rho_{\text{out }j},\ h_j
ρsl\rho_{\text{sl}}
ρsteel\rho_{\text{steel}}
ρstr, hstr\rho_{\text{str}},\ h_{\text{str}}
σa\sigma_a
  • axial tensile stress: the axial force divided by the area of the pipe wall, MPaCasing design
  • axial stress: the true axial force divided by the wall area, plus the bending stress, MPaCasing design
σbend\sigma_{\text{bend}}
  • the greatest bending stress in the pipe wall in a curved hole: tension on the convex (outer) side of the bend, PaCasing design
σeq\sigma_{\text{eq}}
  • equivalent stress; we compare it with the yield strength divided by the design factor (usually 1.25), MPaCasing design
σt, σr\sigma_t,\ \sigma_r
  • hoop and radial stresses on the inside surface (the Lamé solution for a thick-walled pipe), MPaCasing design
τ\tau