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Number of compressor stages

The fewest stages for a total pressure ratio, limited by the ratio per stage and by the discharge temperature; the pressure ratio and discharge temperature of each stage.

Formula
ε_T = (1 + η_s · (T_max / T_1 − 1))^(k/(k−1))ε_T = (T_max / T_1)^(k · η_p / (k−1))N = ⌈ln(p_2 / p_1) / ln(min(ε_max, ε_T))⌉ε = (p_2 / p_1)^(1/N)

The stages have equal pressure ratios and the gas is cooled to T_1 after each stage. The temperature is usually the limit: the heavier the gas (the lower k), the less it heats up and the higher the stage ratio it allows. Pressure losses in the coolers raise the stage ratios by a few percent.

Source: GPSA Engineering Data Book, Section 13; API 618 — discharge temperature limit

Inputs

You can change a field's unit: the value is converted to the formula's units automatically.

p_1
p_2
T_1
k

Air 1.40; natural gas 1.26–1.30; rich associated gas 1.15–1.25.

η_s / η_p
η
ε_max

Set by the machine design; usually 3–4 for reciprocating compressors.

T_max

API 618: predicted discharge temperature not above 150 °C, 135 °C for hydrogen-rich gases.

Unit converter for this formulaPressure · Temperature · Fraction and percent
Metric
  • MPa1
  • kPa1,000
  • bar10
  • atm9.86923
  • kgf/cm²10.1972
  • mmHg7,500.62
  • MPa(g)0.898675
  • barg8.98675
US field units
  • psi145.038
  • psia145.038
  • psig130.342
  • ksi0.145038

psi and psia are absolute pressure; gauge units (barg, MPa(g), psig) are above atmospheric (101.325 kPa = 14.696 psi). Pressure differences in the formulas do not depend on this.

All units
Result
NNumber of stages
Fill in all fields
  • εPressure ratio per stage
  • T_2Stage discharge temperature
  • ε_TPressure ratio limit set by the temperature

More in Compressors

Results are engineering estimates from standard formulas; for design decisions check them against the codes, project documents and specialists' calculations. The formulas carried over from the original set are unchanged, and their errors are described in the notes.